1969 Roadrunner Full Restoration

Ok...I’ve got updates....

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I made a template for the frame rail pictured below.

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As you can see, both the crossmember and the perpendicular frame rail intersection are cooked! The frame rail intersection was a fairly complex piece to model/sketch. I decided to use painters tape to outline the frame rail profile. I used the profile to establish length and width.

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Here's the 14 Gauge sheetmetal bent to the template measurements.

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Here are the flanges being bent and shaped according to my template.

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Fitment and fine tuning with the crossmember replace piece I fabricated last week.

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Plan view of newly fabricated frame rail and partial crossmember.

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The piece above should fit between the two taped lines....fingers crossed.

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Might be able wee beefier than OEM.

I'll post when I burn'm in!

Semper Fi
Sabre_3
 
Love seeing you hand fabricate parts where most would just buy the repro part and either install whole or cut and use what they needed from it. I spent a 9-10 yea hiatas from my real career doing autobody for a living but my real career was in precision sheet metal shops. I ran almost every machine in the shop - shears, punch presses, press brakes etc. along with programming, engineering, supervising etc. so I know what it takes to make nice parts. I hand fabricated floor pans for old `69 Barracuda including the stiffening ribs and plenty of other patch panels over the years.
 
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